Forklift Battery Safe Installation and Charging
Batteries used in forklifts are pricey pieces of equipment that are quite large weighing many pounds. The job of charging and installation of these batteries is something that should be really planned out ahead of time in order to make sure that these methods are able to be done safely and properly. Maintaining a sound charging method and correct handling could really increase the battery's regular life span.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or less than 20 percent capacity. By charging the battery when it is higher than 20%, the lifespan of the battery can actually be shortened. On about every 5th charge cycle, the charger needs to be set on the weekend or equalize setting, depending on what kind of charger you are using.
The cycle of charging must not get interrupted. You must avoid using the battery for a few hours when the charge cycle is complete. By practicing these procedures, you can help make certain that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off prior to hooking up the battery to the charger. You then can connect the charger to the battery. This is a common mistake which could accidentally cause damage to both the forklift and the charger. It is also very essential that the battery amperage must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This would shorten the battery life significantly and can even prevent the charger from being able to activate. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation occurs, a technician should be called in order to re-set the charger prior to charge being able to begin.